Printer says ink low but the cartridge is not empty what the gauge is actually measuring, and how to keep printing on the ink you already paid for

A low-ink warning is not a measurement. On most consumer printers nothing looks inside the cartridge at all: the machine counts what it thinks you printed and subtracts from a number the chip handed it on day one. That estimate drifts, and it drifts hardest for the people who print least like the test document the estimate was built on. So the gauge can read empty while the cartridge still sloshes. This guide covers what the reading is based on, what lab weighing found was still inside cartridges the printer had declared dead, and the override path on each brand when you need the job finished tonight.

The short version: Do the cheap check before you buy anything. Pull the cartridge and weigh it in your hand against a new one of the same number, or hold it to a bright light if the plastic is translucent. On a tank printer just look at the tank window. If it feels or looks close to full, the gauge is estimating badly and the override paths below apply. If it feels light and the print is already streaking, the warning is honest and a new cartridge is the answer.

The gauge is a running estimate, not a dipstick

Two different mechanisms sit behind that little bar on the screen, and they fail in different ways.

HP puts it plainly in its own support note: ink level warnings and indicators are estimates provided for planning purposes, and when the alert appears you can carry on printing until the quality is unacceptable or until a replace message appears. Epson makes the matching admission from the other end, telling owners that a small amount of ink deliberately stays behind after the replace indicator lights, so the head keeps a clean supply.

So the number on screen is a forecast with a safety margin built in, and both the forecast and the margin were tuned around the maker's own cartridge rather than yours.

How much is usually still in there

The most useful evidence here is old but it was done with a scale rather than a press release. The PC World Test Center weighed black cartridges full, weighed them again at the moment the printer refused to continue, then emptied them completely and weighed them a third time. The gap between the second and third weighings is ink you paid for and could not use.

Two things follow from that spread. Aftermarket cartridges with extra ink in them lose proportionally more to the counter, since the counter has no idea the tank is bigger, which is worth knowing before you pay extra for a high fill. And the brand you own matters more than any trick: a printer that hard stops will hard stop, and a printer that only nags will let you drain the thing.

You will also see a widely quoted figure that most of the ink in a cartridge is thrown away, traced back to a TUV Rheinland study on inkjet efficiency. Worth knowing who paid for it: Epson commissioned that work, and Epson sells the tank printers that the finding flatters. Treat it as a claim with an interest attached, and lean on the weighed results instead.

Keep printing tonight: the override on each brand

Every maker has a documented way to carry on past the warning, because every maker gets asked. The paths differ more than people expect.

Turning the override on is the simple part. Print one page you care about and look at it closely before you commit a long job to a cartridge the printer has already written off.

After a refill, a chip reset, or a compatible cartridge

This is where most of the wrong readings come from, and it is not really a fault. The counter tracks the chip, so a cartridge that has been topped up without the chip being touched still reports the state it was in when you took it out: empty.

If the error is a flat refusal to recognise the cartridge rather than a level complaint, that is a different problem with a different fix. Our guides on HP cartridges that are not recognised and resetting a Canon after an ink error cover it, and the firmware DRM tracker covers the models where a firmware update is the real cause.

When low really does mean low

Overriding a warning that was wrong costs you nothing. Overriding one that was right can cost you a printhead, so it is worth knowing which you are looking at.

Getting fewer wrong warnings in the first place

You cannot make the estimate accurate, but you can stop it dictating your buying.

Common questions

Why does my printer say ink is low when the cartridge is still heavy?

Because on most consumer printers nothing measures the ink. The cartridge chip reports a starting capacity and the printer subtracts an estimate based on pages printed, quality setting and assumed coverage. If your printing is lighter than the model assumes, the counter reaches zero while ink remains. HP states outright that its ink level indicators are estimates for planning purposes.

How much ink is actually left when a printer says empty?

Enough to matter. PC World weighed cartridges at the point printers refused to continue and found a Canon machine stopping with about 24 percent of its black ink left on an OEM cartridge and nearly 45 percent on an aftermarket one. Across the printers tested, some reported empty with as much as 40 percent remaining, while the narrowest case was around 8 percent.

How do I make a Canon printer keep printing when it says the ink has run out?

With the cartridge in place, press and hold the Stop, Stop/Reset or Resume/Cancel button for at least five seconds and release. Canon's own support answer suggests holding for seven seconds or more, and you repeat it for each cartridge that is flagged. This disables remaining ink level detection for that tank, so you lose the level reading and judge by print quality instead. Fitting a genuine Canon cartridge switches detection back on.

Can I keep printing on an Epson when one cartridge reads empty?

Not on a cartridge model. Epson distinguishes low from expended: at low you carry on, but once a cartridge is expended the printer will not print even if every other colour is full, so that one has to be replaced. Epson also hides cartridge status when non-genuine ink is installed, so a blank level on a working third-party cartridge is expected rather than a fault.

Is it safe to keep printing after the low ink warning?

On a laser, yes. Toner running out damages nothing, and rocking the cartridge end to end usually buys more pages. On an inkjet, be more careful: the ink cools the nozzles as they fire, and printing hard on a genuinely dry tank can burn out nozzles permanently. Canon states that printing in the ink-out condition is at your own risk. Watch the page, and stop when output starts fading or banding.

I refilled the cartridge and it still says empty. What now?

The chip is reporting its own memory, not the new ink, so the reading is consistent from the printer's side. Either reset the chip with a resetter made for that cartridge family, or use the brand override to disable level detection and print without a gauge. On refillable tank machines such as the Canon G series, reset the ink counter from the maintenance menu after topping up the bottles.

Keep reading

Sources

  1. HP Support, HP inkjet printers, Ink Alert or Low on Ink message, stating that level warnings are estimates and that printing can continue. support.hp.com
  2. HP Support, HP Color LaserJet Pro printers, A Cartridge is low message, on changing very low behaviour in Supply Settings. support.hp.com
  3. Canon Support, Press and hold Stop/Reset button for at least five seconds, the official ink-out override and its warning. support.usa.canon.com
  4. Canon Community, moderator answer on refilled cartridges, the seven second hold and per-cartridge repetition. community.usa.canon.com
  5. Epson Support, Precautions on ink cartridge replacement, on expended cartridges blocking printing and status being hidden for non-genuine ink. files.support.epson.com
  6. Brother Support, Toner continue mode, the menu path, the Go button sequence, and the Toner Ended hard stop. help.brother-usa.com
  7. PC World Test Center via Macworld, How much ink is left in that dead cartridge, the weighed results for OEM and aftermarket cartridges. www.macworld.com
  8. Ars Technica on the TUV Rheinland inkjet efficiency study, noting that Epson commissioned it. arstechnica.com

Last updated . This guide is general information, not a repair warranty. Printer menus and HP's model lists change, so confirm the exact steps for your model on the manufacturer's support site before you make changes.